Your liners are the biggest lever you have. Are you still using standard OEM profiles?
A liner designed for “a 900” isn’t designed for your feed, your ore, or the way your chamber actually wears. We scan what you’re running now, find where the profile is failing you, and engineer a set built for your ore and site operating conditions. In every test we’ve run, our liners have matched or beaten what the mine was using.
Solutions
Why standard OEM liners underperform in your chamber
Liner wear isn’t uniform, and it isn’t random. It’s the record of everything happening inside your chamber, feed distribution, segregation, ore hardness, setting discipline, and the profile you’re running. A standard liner is designed for the average of every mine in the world. You don’t operate at the average.
When a liner set comes out early, the reflex is to blame the steel. Usually, it’s the geometry. But an engineered solution is to match the right material with the right geometry for your specific ore and mine plan.
Scan → analyze → design → test → verify
1
Scan.
3D laser scanning of your current and worn liners.
2
Analyze.
A wear study showing exactly where your profile is losing its life.
3
Design.
Chamber profile, alloy, and geometry engineered for your feed and your ore.
4
Test & verify.
Measured against the incumbent liner, in your machine, with your ore.
Proven results
Gain
Machine
Product
Improvement
Application
Life & production
2000
Secondary liners
+33%
Gold mine
Life
1100
Secondary liners
+138%
Gold mine
Life
1100
Pebble liners
+40%
Gold mine
Life
900
Secondary liners
+44%
Gold mine
Life & production
2000
Secondary liners
+35%
Copper mine
Life & production
900
Pebble liners
+10%
Copper mine
Life & production
900
Secondary liners
+39%
Diamond mine
We’ve matched or improved life and production in 100% of tests, and we’re the primary liner supplier.
100%
Of tests matched or beat
the incumbent liner
+138%
Best documented
liner life gain
0.17%
Warranty rate
(OEMs average ~3%)
Where DuraBite™ and DuraShield™ fit
For high-wear ore contact points, our engineered wear products extend life beyond standard alloys. Your liner analysis will tell you whether they belong in your machine.
Where the hours hide, from our field data
- 3D laser scanning of your current and worn liners
- A wear study showing exactly where your profile is losing its life
- An engineered recommendation, specific to your chamber and application
- A straight answer about the size of the opportunity, including when it's small
No cost, no obligation, and no pressure to switch suppliers. If your current liners are the right ones, we’ll tell you that.
Liners are where most partnerships start. They're not where they end.
The same whole-machine engineering that redesigns your liner profile also builds forged heads that have run for years and improved main frames that ended chronic cracking at several mines. When you’re ready to look past the liners, the bigger wins are waiting.
Request Your Free Liner Analysis
It starts with a scan and a conversation, and it usually starts on your site. If the opportunity is small, we’ll say so.
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